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Splicing jaw Plate
Product Highlights
1. Reversible and interchangeable for extended service life: Both the fixed and movable jaw plates can be flipped top-to-bottom or rotated 180°. After one side wears out, simply flip the plate over to continue using it—yielding twice the lifespan from a single set of plates. This cuts spare‑part consumption in half and significantly reduces downtime.
2. Multiple material options for precise compatibility: The base materials cover grades such as ZG120Mn13, ZG120Mn13Cr2, and ZG120Mn18Cr2, allowing flexible selection based on ore characteristics. These components are precisely matched to jaw crusher models from major domestic and international OEMs, ready for immediate installation upon arrival.
User Pain Points
Jaw crusher cheek plates endure violent impacts, crushing forces, and friction from the ore, making them one of the most frequently replaced components. Often, a single plate shows little wear at the top while being nearly worn out at the bottom; or it may be severely worn on one side while still having substantial life remaining on the other. Replacing the entire set results in significant waste, and frequent shutdowns further jeopardize production line continuity.
Solution
The spliced tooth plates support vertical reorientation and 180° flipping. When worn, simply remove the plate, reverse its orientation, and reinstall—allowing the undamaged side to continue in service. Operation is straightforward, requiring no additional spare parts; one set of tooth plates effectively serves as two. With three tooth profiles and a range of materials to suit diverse operating conditions, they are precisely matched to various OEM machine models and ready for immediate installation upon arrival.
I. Product Description
Cast entirely from high-manganese steel, our company’s modular jaw plates are reversible and can be rotated 180°, ensuring precise compatibility with jaw crushers from all major manufacturers. They are ready to install upon arrival, requiring no secondary machining. Custom non-standard designs based on customer drawings are also available.
II. Product Specification Sheet
| Material grade | C | Cr | Mn | P | S | Yes | Mo |
| ZG120Mn13 | 1.05~1.35 | - | 11~14 | ≤0.060 | ≤0.040 | 0.3~0.9 | - |
| ZG120Mn13Cr2 | 1.05~1.35 | 1.5~2.5 | 11~14 | ≤0.060 | ≤0.040 | 0.3~0.9 | - |
| ZG120Mn18Cr2 | 1.05~1.35 | 1.5~2.5 | 16~19 | ≤0.060 | ≤0.040 | 0.3~0.9 | - |
III. Features and Advantages
• Flip and swap for double the performance: Both fixed and movable jaw plates support vertical swapping and 180° flipping. No need to buy new plates or incur additional costs—simply flip them over to make one plate do the work of two.
• Precise matching, ready to install upon arrival: Seamlessly compatible with jaw crusher models from domestic and international OEMs, offering custom fabrication based on your drawings—no modifications or adjustments required.
IV. Why Choose Us
• Specializing in wear-resistant castings for harsh operating conditions: Addressing the challenges of high impact, severe abrasion, and uneven wear on jaw crusher toggle plates, we offer a reversible swapping solution—eliminating the need to purchase new plates; one set performs like two, cutting spare parts consumption by half and significantly reducing downtime costs.
• Let the data speak for itself: Each batch of gear plates undergoes comprehensive inspection, including precise dimensional measurements, hardness testing, and magnetic particle inspection, with a complete test report attached to demonstrate our commitment through data and action.
• Long-term partnerships—delivery is just the beginning: digital systems track progress in real time; quality issues are addressed immediately; and every shipment is accompanied by a detailed test report. We believe that a supplier’s approach to resolving problems truly reflects its value.
V. Production and Quality Assurance
• Premium Raw Materials: Carefully selected high-quality scrap steel, billets, and alloying additives ensure purity from the source.
• Ultimate density: Ceramic sand combined with a large-diameter heating riser eliminates shrinkage porosity and cavities, and withstands the violent impact of large ore chunks without cracking.
• Precise melting: A spectrometer performs real-time compositional verification to accurately control carbon and manganese levels.
• Flawless casting: 850°C ladle preheating plus bottom pouring process, completely eliminating sand hole defects.
• Strengthened metallography: rapid quenching yields a single austenitic microstructure, achieving “hard on the outside, tough on the inside.”
• Powerful shot blasting: removes surface sand while hardening the material, enhancing wear resistance.
• Rigorous quality inspection: precise dimensional measurement and magnetic particle testing ensure accurate installation dimensions and excellent joint alignment.
• Transparent delivery: Scan a code to track progress in real time, with full visibility throughout the process.
VI. Frequently Asked Questions (FAQ)
Q1: How do you flip the splicing toothed plate?
Both the fixed and movable tooth plates support vertical inversion and 180° flipping. Vertical inversion involves removing the tooth plate, reversing its top-to-bottom orientation, and reinstalling it; 180° flipping entails turning the plate over so that the side previously facing outward now faces inward, and vice versa. Either method allows the unworn portion to be moved to the working surface for continued use.
Q2: Can the gear teeth still align after flipping?
The mounting holes and locating features are designed according to symmetric principles; after reversing the unit vertically or rotating it 180°, the mounting holes align perfectly with the crusher base, eliminating the need for secondary machining.
Q3: When should I flip it over, and when should I replace it?
The toothed plate can be flipped over as long as the main body remains sufficiently thick despite surface wear. It is recommended to inspect it during each scheduled shutdown for maintenance; if one end or side shows significant wear, reverse its orientation. Replace the plate only when both sides are fully worn or when through‑going cracks develop.
Q4: What is the minimum order quantity and the delivery time?
Minimum order quantity is one piece. Custom orders based on your drawings take 45–60 days; expedited service can be arranged for urgent orders.
Q5: What payment methods are supported?
T/T or L/C; for first-time cooperation, T/T is recommended, and specific terms are negotiable.
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